16 tips(about stamping) to help you save millions of dollars

Save your stamping cost

16 tips to help you save millions of dollars
Established stamping suppliers provide you with stamping cost reduction guide

Sipxmach, a professional stamping die and stamping manufacturer in China, introduces 16 ideas to reduce the cost of stamping parts from various aspects, including material selection, stamping part design, tooling, procurement and supplier management. I hope I can give you some inspirations on Chinese purchasing.

1.  Material selection
When choosing stamping material, do you still use the material selection of old products?

Perhaps you could consider more viable material options?
In the case of volatile metal prices, you may find room to cut costs in a material you haven’t considered before.For example, 1050 annealed spring steel can be used to replace microalloyed steel.(more material Suggestions, email us, may be able to solve the problem)

Recently, we were contacted by an old customer who asked us to evaluate cost-cutting opportunities for our current product.

They originally chose 4130 alloy steel, taking into account the durability requirements of the time. Now that the requirements have changed, durability is no longer an issue.In order to reduce the cost of stamping parts, we recommend general steel as an alternative.
According to the current price of metal materials and the performance requirements of stamping parts, material replacement can ensure the performance strength of stamping parts while reducing the cost.

2.  Similar parts
Are there similar stamping parts in the product? Whether the existing similar stamping parts can be modified to meet the requirements?
Sophisticated company will often set up stamping parts database, recommend the design from the database to select existing parts. In addition, similar stamping parts can be combined, so that the cost can be greatly reduced.

3. Improve material utilization
What is the current material utilization rate of stamping parts?

Can the material utilization be improved by optimizing the structure or layout of the stamping parts? If not, the stamping part design and die structure need to be re-evaluated to maximize material utilization.

4. Tolerance definitions
Are the default tolerance recommendations used when drawing the stamping parts?

On the premise of not affecting the performance of the product, as far as possible to relax the tolerance requirements of the stamping parts to save huge cost.Tolerances can be relaxed mainly in the sample stage and in small batch production.

5. Design review
Is it necessary for a third party stamping expert to provide Suggestions and feedback to the design during the stamping part design review?

Design reviews are not just for design engineers. Bring in a stamping specialist to join the review. Their years of expertise will allow them to quickly identify opportunities to reduce costs and save you more time.

6. Packing
How many of your products can be packed in one container?

On the basis of considering the design requirements of stamping parts, the capacity of each packing box is increased through local design modification.In addition, current packaging materials and designs should be evaluated with the packaging engineer to determine whether design modifications can reduce costs.

7. Specification requirements
If the stamping part needs to conform to certain specifications or standards, you are aware of the latest version of the specification or standard to identify any changes that may benefit the stamping part design or production process.
If the stamping part design no longer needs to conform to these standards or specifications, consider modifying the design to reduce costs and increase productivity.

8. Performance requirements
By analyzing the current performance of stamping parts, design changes can be made to reduce the cost.

When the stamping has been in use for some time, you should have a lot of reliable data on the performance requirements of the product. At this time, the original performance requirements or not reasonable? Can load requirements or cycle time be reduced?

9. Design safety factor

What was the safety factor of the original design?Is it too high?

If the design load requirements have changed or are lower than the original design requirements, there is an opportunity to modify the design to reduce the cost.

10. Die life

Current stamping production needs to often stop line maintenance and replacement of parts? If this happens, you should re-optimize the design to eliminate unnecessary wear and tear.

The auto industry is estimated to spend $700 million a year designing, testing and modifying or repairing molds for its latest models. About half of the total cost goes to repair unexpected errors that cause wrinkles, cracks, excessive thinning or other defects.

11. Simplify mold processing
Optimize the design of stamping parts to reduce the complexity of the die while avoiding the need for regular maintenance of the die.

For example, replacing square holes with round holes can greatly simplify mold processing requirements, which will reduce mold processing time and mold parts costs.

12. Reduce labor
If your stamping part is that kind of simple small parts, then do you need to return labor when production? The choice of manual operation of large quantities of simple products, high cost, long time, will directly affect the cost of stamping parts. Consider using a supplier’s automated production line or having fewer human teams.

13. Secondary processing

If the stamping part needs to be processed again and involves multiple processes, try to complete all the stamping part processes in the same supplier. This not only saves transportation costs, but also avoids the accountability difficulties caused by quality problems.

14. Project management
The stamping supplier you choose should have strong project management skills. Otherwise, they will not be able to respond to your request in a timely and accurate manner and ensure its reliability. There are additional costs.

15. Professional familiarity
Ensure that current stamping suppliers understand your area of expertise.Usually, stamping parts need to be matched with professional technology. Skilled vendors can help analyze your designs and make effective recommendations.Otherwise, you will spend a lot of time training your suppliers.

16. Production
Did you review the original design as production increased?

As production increases, product design needs to be optimized to increase production efficiency. If prototyping methods are still used (such as CNC sheet metal), consider using tooling to reduce costs.

Do existing stamping suppliers have the capacity to increase production? Some suppliers are only suitable for small batch production and cannot produce large quantities. The price of small batch production is totally different from that of large batch production. If the production method of small batch is still used and the price of small batch is paid when the quantity is large, it will cause a lot of cost waste. When selecting stamping suppliers, ensure that they are capable of prototyping, low volume production or high volume production.

Read the original: 16 tips to help you save millions of dollars

Labeling Machine

Labeling machine is machines that dispense, apply or print-and-apply labels to various items, products, containers, or packages.

The types of machines that do these operations vary from completely automatic print and apply high production units to simple manual dispensing devices.

Labeling machines are designed to apply labels to a variety of products and packages. Because of their multiple uses, different types of labels are able to adhere to a variety of surfaces, such as fiber drums, aluminum, glass, steel and plastic.

Labels can be created in a multitude of designs and colors to ensure that there is a proper label for every product need.

There is a wide range of labeling machines on the market, ranging from high production units that allow for complete automation of the print and apply process to manual devices that provide for simple label dispensing.

Manufacturers make labels for numerous purposes, such as shipping addresses, product information, bar codes and inventory control and pricing.

Because the demand for labels is great in many situations, labeling machines are integrated into the processes of various companies that have a high volume of packaged products being moved out for shipment.

Other businesses that have a system of inventory storage and management also require the use of special labeling machinery and equipment.

One of the most popular types of labeling machinery is the automatic labeling machine, which is able to do its job without needing an operator. This machine is simply made up of a labeling applicator, a conveyor to transport the products and a control system.

Compliance labeling is another compelling reason for the use of labeling machinery as many equipment manufacturers frequently integrate these machines into their overall plant processes.

The development of compliance labeling has had a widespread effect on retail manufacturers and other warehousing facilities, and thus has created special relationships between the retailers and manufacturers. This has resulted in the need for facilities to use specialized labeling machines and equipment.

Labeling machines used in the industries such as pharmaceutical, food and beverage, cosmetic, animal care, mail, agricultural, electronics, laboratory, construction, data collection and communications.

Labeling equipment are various machines, including label printers, label applicators, printer-applicators, and labeling systems, that apply labels to various products and packages.

When selecting labeling machine equipment, keep in mind whether special coding is needed, like bar coding, the volume of labels that needs to be printed at any given time and the variety of labels. Also, make sure that the labeling machine is equipped to run the labels that are needed to go on the product, as they come in many different sizes and uses.

Type of Labeling Machinery

Semi Automatic Labeling Machine
Fully Automatic Labeling Machine
a.) Fully Automatic Single Side Sticker Labeling Machine
b.) Fully Automatic Double Side (front & back) Sticker Labeling Machines
c.) Fully Automatic High Speed Sticker Labeling Machine
Fully Automatic Self Adhesive Ampoule
Vial Labeling Machine
Fully Automatic Self Adhesive Sticker Labeling Machine
Semi Automatic Self Adhesive Labeling Machine
Fully Automatic High Speed Wet Glue Labeling Machine
Fully Automatic Ampoule Sticker Labeling Machine
Fully Automatic Horizontal Ampoules
Automatic Wet Glue Bottle Labeling Machine
Carton Code Printing Machine
Label Printing Machine

 Semi Automatic Labeling Machine
Semi Automatic Vertical Type, User Friendly, Sticker (Self-Adhesive) Labeling Machine are suitable for Labeling on Round Vials, Bottles and other round objects.
No Change Parts required for Change in Size of Containers & Labels Suitable for Glass, Plastic, PET, Composite Containers, and Bottle in Semi Automatic Labeling Machine.
Grooved and Brut Shaped Bottles can also be labeled.
The Semi Automatic Labeling Machine incorporates latest sophisticated Microprocessor Controlled Stepper Motor Drive, Fiber Optic Label and Container sensing system.

Fully Automatic Labeling Machine
Fully Automatic Labeling machine is useful to place label accurately on round shape of product.
Full /partial wrap labeling can be possible. A unique feature of machine is if the body diameters changes, than also machine operates without change part.
Products of different diameter like small size of vials, bottles upto containers can be accommodated in the same machine Speed is depend on the length of label.
Different types such as Aluminum, Glass, Plastic products can be accommodated on the machine.
Labeling speed is automatically synchronized with conveyor speed to ensure quality
Push and press optional attachment is used to ensure smooth labeling without wrinkles or bubble
Adjustable angle of labeling heads is ideal for tapered products to conform shapes

Different types of Automatic labeling machines

Fully Automatic Single Side Sticker Labeling Machine
Fully Automatic Double Side (front & back) Sticker Labeling Machines
Fully Automatic High Speed Sticker Labeling Machine

Source: https://www.smart-labeler.com/labeling-machine.html